Production

Production Procedure

Surface processing department: responsible for front-end production operations. Plastic injection molding (general molding, thick lens molding).
Secondary processing (mirror surface hardening, anti-cloud and reflective vacuum plating operations).
Semi-finished product
Semi-finished product
Semi-finished product
Semi-finished product
Luminance contrast tester
Luminance contrast tester
Automatic locking screw machine
Automatic locking screw machine
UV glue
UV glue
AB glue
AB glue

Semi-finished product assembly processes

Work in the semi-finished product assembly includes:

  1. PCBA and parts assembly: Assembling of the power board, LED board, projector, reflector, and other parts as the semi-finished parts for the next processes of productions
  2. Stamping / UV glue / AB glue: Fixing, gluing, and sealing components
  3. Confirmation of light beam pattern and light points for testing: Using an online photometric tester to confirm the light beam pattern and major test points comply with the required regulations

Equipment

Desktop glue spreader Includes an XY table and a glue supplying equipment.
Hot melt glue machine Add glue on the article to fix components
Automatic screw fastening machine Based on an XY table with electric screwdriver for fastening screws.
Stamping machine Fix parts on the exact positions.
Online photometric tester Confirm the light beam pattern and also some major test points are OK before the final assembly.
UV resin dispenser Using UV light to cure the UV glue immediately for fixing components.
AB glue machine Mixing A glue and B glue for sealing and joining components.
Desktop glue spreader

Desktop glue spreader

Screwing job

Screwing job

Automatic screwing

Automatic screwing

Hot melt adhesive

Hot melt adhesive

Stamping

Stamping

UV resin dispenser

UV resin dispenser

AB glue

AB glue