Automatic Storage & Retrieval System-SMD X-Ray Pointer | X-ray pointer can calculate the quantities of components in four 7” reels at one time. It saves a lot of labor & time and significantly improves the efficiency of pointing materials. |
Automatic Storage & Retrieval System-Labeling Machine | The labeling machine will view data of the SMT reel and creates new ID label, then stick it to the reel automatically. |
Automatic Storage & Retrieval System-Intelligent Warehouse | The system can identify the label on SMT reel and send it to the storage space automatically. The system will remember each component in which storage space and then pick up all components we need according to the work order automatically. It saves a lot of labor for materials distribution. |
Stencil Clean Machine | Put stencil in solvent and washed by ultrasonic automatically. Clean the solvent residual with air pressure gun |
Laser Engraving Machine | Set letters or barcode to be put on PCB by laser engraving for the purpose of recognition and tracing back. It can be a barcode, QR code, or DataMatrix. |
Automatic Printer | Optical points of PCB and Stencil match with each other to print solder paste on PCB preparing for the coming automatic insertion process. |
Solder Paste Inspecting Machine | Use solder paste inspecting machine to inspect the printing status on PCB and sort out all PCBs that with discrepancy (such as deviation, omission). This is to avoid producing defective products |
Insertion Machine | The equipment picks up the components by vacuum and carries out the image recognition. After all components are recognized exactly, all components will be inserted to the exact positions according to the setting of coordinates. Small components are picked and placed by rotating nozzle and it can pick 12 components maximum at one time. Large or special-shaped components (such as connectors….) are picked and placed by a single suction nozzle. |
Reflow | Provide thermal energy through the furnace temperature setting, the solder paste can be melted completely, and ensure all components are joined with the PCB firmly. |
AOI | Use trichromatic lens to scan and check if there are missing or offset components on the PCB and also confirm if the soldering situation of every component is normal. It can reduce the risk of misjudgments by manual visual inspection. |
X-Ray | Perform air bubble detection on 2 samples from production of each batch |
Wave Soldering Machine | Put components onto the PCB by hand-insertion and then send it through the wave soldering furnace by the carrier to complete the automatic soldering operations. Reduce manual soldering actions and achieve better production efficiency. |
Soldering Robot | For some components unsuitable for the above soldering operations by wave soldering furnace, use an automatic soldering machine for soldering operation to reduce manual soldering and achieve better production efficiency. |
PCB Router | Using PCB router to separate the PCB, reducing the risk of damaging the PCB by manual shearing (stamp holes) and guillotine separation (V-cut). |
Automatic Light Up Machine | Instead of using the traditional light up test fixture, the Automatic light up machine can complete the test more efficiently and also measures the current draw and keep it in record. |